The VFR's illustrious V4
engine has a proud history of powerful, high-revving performance with a
soul that other's only strive for.
For 2002 and a new generation, with the VFR reborn as a more dynamic and
formidable sports tourer, this unique, high-performance V4 engine was
completely revised to achieve a stronger surge of low-to-midrange power
output coupled with the added benefits of lower noise and lower emissions,
all while maintaining the VFR's traditional Honda V4 power
characteristics.
Until now, the VFR's
most impressive power output has been of the high-revving 4-valve variety.
But with the introduction of its revolutionary new V4 VTEC system, the new
VFR's engine delivers stronger, more responsive torque and power output at
low-to-midrange engine speeds, and then switches valve operation at higher
engine speeds to deliver a bigger top end surge. Amazingly enough, this
major boost in total performance was achieved without the slightest change
to its bore, stroke, throttle bore, crankshaft or other internal engine
specifications.
The most revolutionary
development in the VFR's new engine is the introduction of a revolutionary
new two-stage 'V4 VTEC' valve control system which combines the best power
characteristics of both 2-valve and 4-valve combustion chamber designs.
Basically, this highly
effective new system keeps the engine running on two valves per cylinder
at low to midrange engine speeds in order to maximize the engine's thrust
of smooth, strong low-end torque, then switches to full 4-valve operation
at higher engine speeds to take advantage of this configuration's high-rev
power characteristics, thus achieving the best of both worlds of engine
design.
The new VFR's unique
V4 VTEC system features a set of compact, hydraulically actuated lifter
sleeves installed inside the inverted buckets of the valvetrain's
direct-actuation valve lifters, over one intake valve and one exhaust
valve in each cylinder. During low-to-midrange operation, the lifter
sleeves slide benignly up and down over the tops of the valve stems,
allowing only two valves in each cylinder to open to maintain the enhanced
torque and powerful thrust of responsive low-end power and acceleration
associated with the best 2-valve engines.
At
around 7,000 rpm the entire personality of the engine suddenly changes, as
a burst of oil pressure to the lifter sleeves forces their spring-loaded
engagement pins to slide across the centre hole and initiate actuation of
the remaining two valves of each cylinder. The engine suddenly comes on
cam, full 4-valve operation kicks in, and the tachometer needle takes a
dramatic leap toward redline in the characteristic rush of high-rev power
commonly associated with the most high-performance 4-valve 4-stroke
engines.
In achieving the best
of both worlds of 4-stroke engine design, the V4 VTEC system also gives a
further boost to the VFR's midrange performance to provide a more linear
surge of acceleration that seems to instantly jump in response to throttle
input from virtually anywhere in the rev range, rather than building up
slowly to a conventional 4-valve engine's peak power-producing revs.
One unmistakable
result of this new 2-stage power output is the exceptional roll-on
performance the new VFR delivers at the twist of its throttle-even when
fully loaded for touring with passenger and gear. Overtaking becomes such
a revelation that one would be forgiven for thinking there's a few more
cc's hidden away in that compact V4.
Another benefit of the
VFR's new V4 VTEC system is its quieter operation at lower speeds. Since
only one intake and exhaust valve opens at each stroke, air moves more
gradually into and out of the combustion chambers at low-to-midrange
engine speeds, releasing pent-up exhaust gases more quietly and reducing
blow-back when the intake valves open. The new system thus provides
smoother, quieter, more torquey, and more comfortable response to throttle
inputs for in-town riding at lower, more 'civilised' engine speeds.
However, turn up the
revs past 7,000rpms and the VFR's engine comes really alive with 4-valves
in full operation.
The new VFR's V4
VTEC-controlled intake and exhaust aren't the only areas where efforts
were made to reduce noise. The engine's famed high-tech gear-driven
valvetrain has been replaced with a new
'Silent' camchain drive that not
only greatly reduces mechanical noise, but also reduces the engine's
overall weight by nearly 3kg, for quieter, more civilised operation around
town as well as for more relaxing long-distance rides. The system's two
sets of dual tensioners are equipped with spring-loaded screw-action
lifters that maintain steady pressure on the cam chains throughout the
engine's wide rev range.
Another major benefit
of this switch to chain-driven cams is the narrower valve angles made
possible by the camshafts' smaller driven gears. This new 1.5-degree
narrower included valve angle makes a significant contribution to the
engine's more compact combustion chambers, helping to realise a higher
filling rate, greater combustion efficiency and stronger overall power
output. Personally I would rather have the whine of a gear drive and
the aural pleasure it provides.
The VFR's superb,
high-accuracy PGM-FI fuel injection system has also been upgraded with a
set of new 12-hole injectors replacing the 1-hole injectors currently used
to realise finer fuel atomisation, resulting in more efficient fuel
combustion for stronger, cleaner and more stable performance.
Combustion efficiency
is also aided by new, hot-firing iridium spark plugs, which are ignited by
compact, new, high-energy 'coil-on-plug' spark plug caps (like those used
on the CBR600F). These combine to produce a stronger, higher-voltage spark
for quick, high-efficiency combustion and sharper, more responsive
performance.
Another benefit of
these improvements to the VFR's combustion efficiency, which adds up to
more than a 20% increase in fuel efficiency over its earlier carburetted
version. This dramatic improvement in fuel efficiency combines with the
VFR's new 1-litre larger fuel tank to realise a markedly longer touring
range on a single tankful of fuel, keeping fuel stops to a more
comfortable minimum while greatly reducing fuel costs over the long term.
While most
conventional cylinder sleeves are cast into the cylinder block with their
top rims, or flanges, sunk in flush with the top deck of the cylinder, the
VFR's low-friction aluminium/ceramic composite cylinder sleeves have no
top flange, and their upper edges are instead set in 3mm below the surface
of the top deck. This new 'flangeless' design enhances cooling efficiency
by permitting the cylinder's uppermost hot spot above the top piston ring
to more quickly and effectively bleed-off combustion heat directly to the
coolant jacket, with less interference from the cylinder sleeves in this
critical area.
The combustion chambers' new ultra-compact, high-compression design also
features a 30% thinner head gasket that helps minimise the 'quenching
area' that normally exists in the corner gap between the head and cylinder
block, improving the igniting flame's reach into the far recesses of the
combustion chamber and realising a significant increase in cleaner-burning
combustion efficiency. |